At Metalstar Prototype, we help you to produce fast and quality stainless steel pipe prototypes for your new product development efforts. Here's how we can leverage our specialized capabilities to elevate your project:
Speed and Efficiency:
At the heart of our stainless steel pipe fabrication process is state-of-the-art CNC technology. Our advanced CNC tube bending machines, guided by precision computer programming, allow us to rapidly transform raw tubing into complex, 3D shapes with unparalleled consistency. This automated, digitally-driven approach enables us to dramatically reduce lead times compared to traditional fabrication methods, ensuring you receive your prototypes in a fraction of the time.
Precision and Accuracy:
Precision is critical when it comes to prototype development, and that's where Metalstar really shines. Our CNC tube bending systems are calibrated to incredibly tight tolerances, allowing us to produce parts that precisely match your design specifications. This level of dimensional accuracy is further enhanced by our in-house laser tube cutting capabilities, which deliver clean, burr-free edges and exceptional surface finishes.
Material Expertise:
Stainless steel is a popular choice for prototype tube components due to its superior strength, corrosion resistance, and aesthetics. Metalstar has extensive experience working with a wide range of stainless steel alloys, and our team of material science experts can help you select the optimal grade and temper to meet the unique requirements of your application.
| Steel Material Properties |
| Material Grade/Description |
Chemical Composition (weight %) |
Tensile strength
(Mpa) |
Yield strength
(Mpa) |
Elongation |
Remarks |
| (C) |
(P) |
(Mn) |
(S) |
(Si) |
| SS304 |
<=0.08 |
<=0.05 |
<=2.0 |
<=0.03 |
…… |
>=520 |
>=310 |
>=40% |
|
| SS316 |
<=0.08 |
<=0.04 |
<=1.5 |
<=0.04 |
<=1.5 |
>=520 |
>=205 |
>=40% |
|
| SS409 |
<=0.08 |
<=0.045 |
<=1.0 |
<=0.03 |
<=1.0 |
>=360 |
>=175 |
>=25% |
|
Quality Assurance:
Quality is non-negotiable when it comes to prototypes, as even the slightest defect can compromise the integrity of your testing and validation efforts. That's why Metalstar has implemented a rigorous quality control regimen, including 100% dimensional inspections, material certification, and comprehensive testing procedures. This attention to detail ensures that every stainless steel pipe prototype we deliver exceeds your expectations.
Partnership Approach:
At Metalstar, we don't just see ourselves as a fabrication service provider – we're a true manufacturing partner, committed to the success of your project. Our team will work closely with you throughout the prototyping process, providing guidance, troubleshooting support, and custom solutions to help you overcome any challenges that arise.
By leveraging Metalstar's industry-leading stainless steel pipe fabrication capabilities, you can be confident that your prototypes will be delivered quickly, accurately, and to the highest quality standards. Contact us today to learn more about how we can accelerate your new product development efforts.
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